STEP 1
The dried raw material is fed in to main chamber by opening main door. The raw material is to be filled by keeping 1 feet empty space on top of mail chamber.
CARBONIZATION MOBILE UINT NEGATIVE EMISSION TECH
At ARCAS R&D Pvt Ltd we have developed CMUNET base on carbon capture and sequestration (CCUS) by sustainable agriculture practices . This process involves TDP (thermal decomposition process also knows as Pyrolysis of bio mass ) which is proven and widely used technology across globe in various industrial application majorly converting waste into energy products.
ABOUT MACHINE DESIGN
In Present market there are certain companies providing various type of bio-char production machines . After our market analysis we came up with this machine design which is economical, efficient , portable and available at the vicinity of fames.
Below in this image you can see a bio-char static machine , which is widely available in the market although processing technology is same TDP . We made some modifications in the existing machine designs to order to reach our goal . Below are the virtual representation of modified machine (CMUNET) with details of mods.
In the entire process we used Bio-coal as a thermos-fuel for heating application which is produced from the agro-waste as apparently used for Bio-char production from the fields this replace fire-wood generally used in this type of machine in the market, On the other hand we added a Bio-coal pellets making machine with this set up of CMUNET
CMUNET MACHINE DESIGN
CARBONIZATION CHAMBER MAIN UNIT
- Stainless steel barrel (Lined with insulation)
- Stainless steel exterior cladding (Coated with black fire resistant paint)
- 2.5 Cubic metre capacity feedstock chamber (5 Cubic meter also available)
- 2 x Fire hatch opening doors
- 30 Meter ceramic door-sealing rope
- Stainless steel wood vinegar pot, tap and pipework with flanges
- 4 x Wheels with 2 axles & A frame with tow hitch hook
- 1 x Temperature Meter
- 1 x Pressure Meter
- 3 x Cleaning Brushes
- 1 x Ash Scraping Tool
- 1 x Set Gloves
- 1 x 2.5 kg Fire Extinguisher
- 1 x Bio Agri Group Bag
SCRUBBER
- Scrubber is provided just beside chamber for cleaning of syngases
- One inlet for syngases from chamber is provided
- One outlet for burnable syngases is provided One inlet for feeling of water is provided
- One outlet at bottom is provided for removing bio-oil and wood vinegar
Gas Kit
- Three types of gas pipes are provided
- a. One 9 inch outlet pipe is provided for evacuation of syngases from main heating chamber. This pipe is insulated for noncondensation of gases in pipe. This carries gases in to Scrubber.
- b. One 6 inch insulated pipe takes out scrubbed gas from Scrubber for burning.
- C. 6 Inch insulated distributer pipe is installed on main chamber for distribution of burnable gases to four burners
BUNERS
Four nos. flanged burners are provided just below main chamber for burning of syngases for re-heating of chamber. This reduces utilization of fire wood in heating process.
ACCESORIES
ACCESORIES: Two types of temp gauge are provided for monitoring of carbonization process. One in analogue dial unit and one Digital display unit. This requires 220 volts supply for operation.
- Three valves are provided.
- One valve is provided on the top of Scrubber for filling of water and also for release of syngases in case of huge gas produced during carbonization process.
- Second valve is provided just below scrubber for removing bio-oil and wood vinegar.
Blower: One 1 HP 1 phase electric blower is provided at the back side of main chamber for air/oxygen inlet for efficient burning of firewood. This blower also helps in cooling down chamber after process is complete.
- Doors
- One heavy duty main door with hinges and gasket is provided with easy-to-use wheels for tightening of door.
- Two fire doors are provided for feeding fire wood.
- Four oxygen inlets are provided on opposite of firewood doors.
OPERATION
Operation of CMUNET is explain in easy steps
Silent Process No Noise
2.5 Cubic Meter in size
One Main Operation
Minimal Smoke or Pollution
7 Hour Process
No Electric/Diesel/Petrol Required
Mobile Unit
FeedStock Input(Wood) 7kg - Output Of Biochar 150kg of Biochar
Safety Pressure Relief Value for Syngas
By Product Wood Vinegar
4 Wheels Fitted for ease of mobility 2x Axels + Frame
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1
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2
STEP 2
The Bio-coal pellets/briquettes is to be placed below main chamber through 2 doors provided. Bio-coal pellets/briquettes burning to be started.
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3
STEP 3
The moisture outlet valve to be opening around 100 to 150 deg cel for removal of excess water produced from feedstock
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4
Step 4
As temperature reaches 300 to 400 deg cel depending type of feed stock syngases will start getting out from changes and scrubbed in Scrubber.
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5
Step 5
As syngases stopped burning below chamber process of carbonization is complete. Blowers can be started to cool down chamber.
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6
Step 6
The bio-oil and wood vinegar can be removed at this stage. If not removed then bio-oil may be struck inside Scrubber and will be difficult to remove it afterwards.
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7
Step 7
As the temperature in chamber reduces below 50 deg cel, which may take 6 to 12 hrs, main chamber can be opening for removal of biochar
Portable Apparatus/Trailer
Double Axle Galvanized Trailer with Spare Wheel and 2 x Loading Ramps for moving the CMUNET to site
- Length: 4.1 metres
- Width (internal): 1.8 metres
- Leaf Springs 2000kg/set
- Finish: Hot Dipped Galvanised
- GVM: 3500kg
- Chassis Material: 100 x 50 x 3mm Rectangular Tubing
- Axle 1800 kg each braked
- Load bed Length 4000mm (inside)
- Load bed Width 1800mm (inside)
- Tyres: 225.15"
- Fixed sides and front: 200mm
- Railings: None
- 4 x fixed footings
- 60mm Double Jockey Wheel
- Leaf Springs 2 Ton per set, 3 per axle
- Coupler 3500kg braked
- 12 Volt, 5400kg capacity electric winch with remote
BIOCHAR CRUSHER for crushing BIOCHAR into power form
- Biochar size: Coarse ±3mm, Fine ±1mm, Fine powder (optional)
- 220 volt single phase input power
- Can be wired to a 3-phase plug
- 3-step platform to get access to crusher
- Crushing Biochar input 450kg per hour
- Chassis Matertal 100 50 x 3mm Rectangular Tubing
- Control Box
- Crusher motor FORWARD / OFF / REVERSE
- Emergency stop button
- Crusher motor cut off switch
- Emergency shut off switch
- Weight: 460 kg (can fit on LWB pick-up truck for transporting to site)
- Lockable castor wheels
PRECAUTIONS
- A. Sefore starting every batch make sure that all the 4 burners provided are free from oil and holes are open
- B. Make sure temp gauges are working properly
- C. if heavy sygases starts burung below chambes then release valve pronoded on top of Scrubber immediately
- D. Bio-oil to be removed just after process is complete, otherwise it gets struck inside Scrubber and difficult to remove
- E. Chamber not be opened above 50 acg col, otherwise blochar catches fire.
BIO-COAL Pellets making Machine
Bio-coal pellets are perfect replacement of fire wood used in these industry which cause extensive air pollution and also deforestation. The feed stock used to make this bio-coal are same as we are using to produce bio-char which is agri-waste.
